Experiment family · large-scale fires
Real fires inside a spacecraft.
After a Cygnus cargo ship left the space station, empty of crew, NASA lit fires inside it on purpose and watched them spread. NASA calls Saffire the first time a large-scale fire was set on purpose inside a spacecraft in orbit.
- 20
- runs, each from a NASA table
- 40.6 × 94 cm
- largest sample (Saffire 1)
- 54.1 kPa
- lowest pressure (VI-2)
- 3
- NASA documents, every value cited
Background scenery is an illustration. Every number on this page comes from NASA.
How close does the evidence get to the exploration atmospheres NASA has studied?
Every BASS-II test ran near sea-level pressure. Saffire IV to VI lowered the pressure and raised the oxygen. Saffire VI reached about 55 kPa with 29 to 31 % oxygen: close to NASA's proposed 34 % at 56.5 kPa, but still not there, and still in microgravity, not lunar gravity.
That is why the Evidence Ladder calls Saffire VI the closest analogous evidence, never direct evidence.
Why Saffire is kept separate from BASS-II
- Scale. Samples up to 94 cm long, against 10 cm or less in BASS-II.
- Place. A flow unit inside a cargo ship, not a glovebox duct on the station.
- Air. Pressure and oxygen were changed for later flights; BASS-II stayed near 1 atm.
The atlas compares the two families on shared dimensions, but never merges their rows into one table.
Saffire 1 and 2 (Saffire I to III flew in 2016 and 2017)
One wide cotton-fiberglass sheet burned for seven minutes, then nine small samples, including silicone, which NASA found appeared less flammable in microgravity at the flow speeds tested.
Sample 1-1 · Cotton-Fiberglass
Burned until the airflow was shut off- Size
- 40.6 × 94 cm
- Thickness
- 0.37 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~21.7 %
- Burn time
- 420 s
- Spread rate
- 1.8 mm/s
- Same sample on Earth
- burned Complete
“The flame burned the entire allotted test time of about 7 min. at which point the air flow was shut off and the flame immediately extinguished”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 16
- Table I lists 182 W ignition power; an earlier slide in the same presentation gives 165 W for Saffire 1. The table value is kept.
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 1-2 · Cotton-Fiberglass
Spread against the flow over the remaining fuel- Size
- 40.6 × 10 cm
- Thickness
- 0.37 mm
- Airflow
- 20 cm/s opposed
- Pressure
- not stated
- Oxygen
- ~21.5 %
- Burn time
- 70 s
- Spread rate
- 1.3 mm/s
- Same sample on Earth
- burned ~0
“The opposed-flow flame average spread rate 1.3 mm/s”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 21
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-1 · Silicone
Did not spread; the small flame went out after the igniter- Size
- 5 × 29 cm
- Thickness
- 0.27 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- not stated
- Same sample on Earth
- burned ~Complete
“When the igniter was powered off, a tiny gas phase flame remained but did not spread and quickly extinguished”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 12
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-2 · Silicone
Did not spread; the small flame went out after the igniter- Size
- 5 × 29 cm
- Thickness
- 0.61 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- not stated
- Same sample on Earth
- burned 7.6 cm
“When the igniter was powered off, a tiny gas phase flame remained but did not spread and quickly extinguished”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 12
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-3 · Silicone
Did not spread; the small flame went out after the igniter- Size
- 5 × 29 cm
- Thickness
- 1.03 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- not stated
- Same sample on Earth
- burned ~0
“When the igniter was powered off, a tiny gas phase flame remained but did not spread and quickly extinguished”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 12
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-4 · Silicone
Did not spread; the small flame went out after the igniter- Size
- 5 × 29 cm
- Thickness
- 0.37 mm
- Airflow
- 20 cm/s opposed
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- not stated
- Same sample on Earth
- burned Complete
“When the igniter was powered off, a tiny gas phase flame remained but did not spread and quickly extinguished”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 12
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-5 · Cotton-Fiberglass
Burned the full sample length- Size
- 5 × 29 cm
- Thickness
- 0.37 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- 145 s
- Spread rate
- 2.1 mm/s
- Same sample on Earth
- burned Complete
“The flame spread rate for the 5-cm-wide sample is marginally faster compared to the spread rate for the 40.6-cm-wide sample for the same flow speed of 20 cm/s (2.1 compared to 1.8 mm/s)”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 21
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-6 · Cotton-Fiberglass
Burned the full sample length- Size
- 5 × 29 cm
- Thickness
- 0.37 mm
- Airflow
- 25 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- 115 s
- Spread rate
- 2.6 mm/s
- Same sample on Earth
- burned Complete
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-7 · PMMA & Nomex
The PMMA lead-in burned away, but the Nomex did not ignite- Size
- 5 × 24 cm
- Thickness
- 0.37 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- 140 s
- Same sample on Earth
- burned ~0 (Nomex)
“ii The PMMA portion was completely consumed but the Nomex was not ignited.”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 29
- Composite sample: a 5 cm, 0.85 mm PMMA lead-in followed by 24 cm of Nomex HT90-40 (0.37 mm). Values here describe the Nomex part.
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-8 · PMMA
Burned anchored at the leading edge, without spreading- Size
- 5 × 29 cm
- Thickness
- not stated
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22.1 %
- Burn time
- 600 s
- Same sample on Earth
- burned Complete
“iv The flames remain anchored at the base of the sample which has a very slow regression rate (0.01 to 0.04 mm/s).”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 29
- Grooved slab; its cross-section is given in a figure, so no single thickness is recorded.
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Sample 2-9 · PMMA
Burned anchored at the leading edge, without spreading- Size
- 5 × 29 cm
- Thickness
- 10 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- not stated
- Oxygen
- ~22 %
- Burn time
- 900 s
- Same sample on Earth
- burned Complete
“iv The flames remain anchored at the base of the sample which has a very slow regression rate (0.01 to 0.04 mm/s).”
Saffire I-III results, Table I, PDF p. 29Saffire I-III results, Table I (continued), PDF p. 29Saffire I-III results, PDF p. 29
- Oxygen is the initial value of NASA's Δ%O2 range, derived from measured CO production and referenced to the ISS reading.
Saffire IV and V (2020 to 2021)
Thick fuels and longer burns, and the first runs at lower pressure with more oxygen.
Sample IV-1 · SIBAL Cloth
Burned for 130 s- Size
- 50 cm
- Thickness
- not stated
- Airflow
- 20 cm/s concurrent
- Pressure
- 100 kPa
- Oxygen
- 22 %
- Burn time
- 130 s
- Heat release
- 3,150 W avg
Saffire IV and V results, Test matrix, PDF p. 5Saffire VI results, Table 2, PDF p. 6
Sample IV-2 · 2-sided PMMA
Outcome not stated per sample in these sources- Size
- 18 cm
- Thickness
- 10 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- 100 kPa
- Oxygen
- 22 %
- Burn time
- not stated
Saffire IV and V results, Test matrix, PDF p. 5Saffire IV and V results, thickness, PDF p. 6
- Thick-fuel flames in concurrent flow 'did not spread and were instead pinned to the leading edge' (overview statement, not tied to this sample).
Sample V-2 · Cotton Jersey
Burned for 200 s- Size
- 50 cm
- Thickness
- not stated
- Airflow
- 20 cm/s concurrent
- Pressure
- 70.7 kPa
- Oxygen
- 26.2 %
- Burn time
- 200 s
- Heat release
- 2,800 W avg
Saffire IV and V results, Test matrix, PDF p. 5Saffire VI results, Table 2, PDF p. 6
Sample V-3 · 1 sided PMMA
Outcome not stated per sample in these sources- Size
- 18 cm
- Thickness
- 5 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- 71.3 kPa
- Oxygen
- 25.4 %
- Burn time
- not stated
Saffire IV and V results, Test matrix, PDF p. 5Saffire IV and V results, thickness, PDF p. 6
Sample V-4 · Structured PMMA
Outcome not stated per sample in these sources- Size
- 20 cm
- Thickness
- 10 mm
- Airflow
- 20 cm/s opposed
- Pressure
- 72.6 kPa
- Oxygen
- 25.7 %
- Burn time
- not stated
Saffire IV and V results, Test matrix, PDF p. 5Saffire IV and V results, thickness, PDF p. 6
Saffire VI
Pressure near 55 kPa and oxygen near 30 %, the closest any test in this atlas gets to the exploration atmospheres NASA has studied.
Sample VI-1 · Nomex Fabric
Did not ignite- Size
- not stated
- Thickness
- not stated
- Airflow
- not stated
- Pressure
- not stated
- Oxygen
- not stated
- Burn time
- not stated
“The Nomex sample did not ignite”
Sample VI-2 · SIBAL Cloth
Reached a steady size and spread rate quickly- Size
- 50 cm
- Thickness
- not stated
- Airflow
- 20 cm/s concurrent
- Pressure
- 54.1 kPa
- Oxygen
- 31 %
- Burn time
- 112 s
- Heat release
- 3,650 W avg
“The SIBAL sample (left image) achieved a steady size and spread rate quite rapidly”
Saffire VI results, Test matrix, PDF p. 3Saffire VI results, Table 2, PDF p. 6Saffire VI results, PDF p. 4
Sample VI-3 · Two-Sided PMMA
Grew continuously until the flow was reduced- Size
- 18 cm
- Thickness
- 10 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- 54.6 kPa
- Oxygen
- 30.3 %
- Burn time
- 780 s
- Heat release
- 3,080 W peak
“the two PMMA samples grew continuously until the flow speed was reduced”
Saffire VI results, Test matrix, PDF p. 3Saffire VI results, Table 2, PDF p. 6Saffire VI results, PDF p. 4Saffire VI results, thickness, PDF p. 4
Sample VI-4 · One-Sided PMMA
Grew continuously until the flow was reduced- Size
- 18 cm
- Thickness
- 5 mm
- Airflow
- 20 cm/s concurrent
- Pressure
- 55.2 kPa
- Oxygen
- 28.8 %
- Burn time
- 1200 s
- Heat release
- 1,507 W peak
“the two PMMA samples grew continuously until the flow speed was reduced”
Saffire VI results, Test matrix, PDF p. 3Saffire VI results, Table 2, PDF p. 6Saffire VI results, PDF p. 4Saffire VI results, thickness, PDF p. 4
What NASA concluded
“For the first time, a large-scale fire was intentionally set inside a spacecraft while in orbit.”
Reported observationSaffire I-III results, PDF p. 26 “Unlike 1-g, the results revealed that a steady flame could be achieved even for a wide sample burning in concurrent-flow.”
Reported observationSaffire I-III results, PDF p. 26 “The flames spread more slowly than prior tests in smaller ducts. This behavior of the flame demonstrated the importance of confined spaces for potential spacecraft fires.”
Authors' interpretationSaffire I-III results, PDF p. 26 “Flammability of silicone in microgravity appears to be reduced compared to normal gravity, at least for the flow speeds tested.”
Authors' interpretationSaffire I-III results, PDF p. 26 “Despite this significant heating load, the fabric was not ignited.”
Reported observationSaffire I-III results, PDF p. 25 “Extinguishment of thin charring fuels at increased oxygen cannot be assumed to occur rapidly in quiescent conditions.”
Authors' interpretationSaffire IV and V results, PDF p. 7 “Flames on thick fuels in concurrent flow did not spread and were instead pinned to the leading edge of the sample”
Reported observationSaffire IV and V results, PDF p. 13 “In one case, a flame was seen to jump a 4.5 cm gap to ignite a previously warmed PMMA surface.”
Reported observationSaffire IV and V results, PDF p. 13 “Collectively these results demonstrate that the human hazard from a fire in a spacecraft is very similar to terrestrial fires where the heat from the fire is not the principal hazard and rather the smoke and gaseous products are a much greater concern.”
Authors' interpretationSaffire VI results, PDF p. 6 “The smoke from the fire event was readily detected by an ionization detector and a light scattering system but a typical alarm threshold was only achieved at 981 seconds.”
Reported observationSaffire VI results, PDF p. 6 “However, the ambient concentrations of carbon monoxide and carbon dioxide rose significantly with the PMMA tests exceeding the 1-hour carbon dioxide limit and the 24-hour carbon monoxide limit.”
Reported observationSaffire VI results, PDF p. 6 “Further work will be needed to extend these results to the partial gravity environment expected on future mission to the moon and Mars.”
Authors' interpretationSaffire VI results, PDF p. 6 “Practical scale fires ranging from 1.5 to 3.2 kW were tested in unmanned spacecraft with free air volumes of 17 to 19 cubic meters.”
Reported observationSaffire VI results, PDF p. 6
